The assignment was to build a device to swing a bat and hit a ball off a tee as far as possible while being as cheap and light as
possible. Total materials were $49.63 and it weighed 24 lbs.
I needed to replicate human motion as much as possible. A single stiff arm with a bat would not generate much bat speed, so an arm and wrist design was devised. The main arm was drilled every 2 inches for various pivot and spring attachment points. The whole arm was inclined at 45° for maximum distance. The large sprocket on the base was fixed and the arm rotated on top of it. The small sprocket formed the wrist and it was attached to the bat. So, the arm rotated around the base, and the bat rotated around the arm. It’s a bit hard to visualize, but the picture at the right is the final position. The arm would rotate clockwise about 45° in cocked position, and the bat would rotate clockwise 180° until it was touching the arm. This system resulted in a very fast whip action of 889°/sec at impact. Four trampoline style springs provided about 230 lbs of force, but cocking only required a few pounds of force on the bat. This was due to the extreme mechanical advantage provided by the lever/sprocket system. Average distance on the fly was 140′ with a max roll of 268′. More than enough to win!